URGENT UPDATE: Kia and Hyundai have announced a major recall affecting 333,590 vehicles due to a serious defect that could lead to the fuel tank melting. This immediate recall includes 250,547 Kia K5 models from 2021-2024 and 85,043 Hyundai Sonata vehicles from 2020-2023, all equipped with 1.6-liter turbocharged engines, according to documents filed with the U.S. Highway Traffic Safety Administration.
The defect arises from a damaged check valve that can allow air to enter the fuel tank. This can cause the tank to expand and potentially contact hot exhaust components, leading to the risk of melting. This is a critical safety issue that can have severe implications for drivers and passengers.
Dealers will conduct inspections and replace the faulty check valve at no cost to the owners. Additionally, the fuel tank assembly will be checked for damage and replaced if necessary. The engine control unit software will also be inspected and updated as part of the recall process.
Owners of affected vehicles can expect to receive notification letters by January 16, 2026. For immediate assistance, Kia owners can call customer service at 800-333-4542, referencing recall number SC356. Hyundai owners should contact 855-371-9460 with recall number 286 for support.
Vehicle Identification Numbers (VINs) pertaining to this recall will be searchable on NHTSA.gov starting from December 1, 2025 for Kia and November 19, 2025 for Hyundai. This recall serves as a crucial reminder for owners to remain vigilant about their vehicle’s safety and address potential issues promptly.
This developing story highlights the urgent need for vehicle owners to check if their cars are affected by this recall. The potential risks associated with a melting fuel tank underscore the importance of taking immediate action. Stay tuned for more updates as this situation evolves.
